Manufacturing Automation Expertise
Modern manufacturing facilities rely on complex automation systems that often outlive their original equipment manufacturers. As production lines evolve and expand, operators face the challenge of integrating new equipment with legacy systems, maintaining undocumented control logic, and sourcing replacement parts for discontinued components.
Phazent specializes in reverse-engineering manufacturing automation systems, modernizing control platforms, and providing long-term support for mission-critical production equipment. Our vendor-agnostic approach enables seamless integration across all major automation platforms including Allen-Bradley, Siemens, Schneider Electric, and Mitsubishi.
Common Manufacturing Challenges
Legacy PLCs and HMIs with discontinued parts and no OEM support
Undocumented ladder logic and control systems from retired engineers
Multi-vendor equipment integration creating communication bottlenecks
Production line downtime constraints requiring rapid troubleshooting
Obsolete motion control systems requiring modernization
Safety system upgrades to meet current regulatory standards
How Phazent Supports This Industry
Reverse Engineering
Complete documentation of undocumented control systems including ladder logic, electrical schematics, and I/O mapping.
PLC Migration
Upgrade legacy PLC platforms to modern controllers while preserving proven control logic and minimizing downtime.
HMI Modernization
Replace obsolete operator interfaces with modern touchscreen HMIs and SCADA systems with improved usability.
System Integration
Integrate new equipment with existing production lines, ensuring seamless communication across multiple vendors.
Field Service
On-site troubleshooting, repair, and preventive maintenance to minimize unplanned downtime.
Safety Systems
Design and implementation of safety-rated control systems meeting OSHA and ANSI/RIA standards.